From ClickOps to Code: Infrastructure as Code Transformation

Overview

An e-commerce company with eight years of manual AWS changes needed to bring their infrastructure under version control. We imported their entire production environment into Terraform, established PR-based change workflows, and reduced new environment provisioning from two weeks to two hours—all without disrupting their live platform.

The Challenge

Eight years of “just click it in the console” had created a mess nobody fully understood.

The client was a mid-sized e-commerce platform with 15 engineers and an AWS environment that had grown organically since 2016. Every time someone needed infrastructure, they logged into the AWS console and created it. Security groups, EC2 instances, RDS databases, S3 buckets, IAM roles — all of it provisioned by hand, configured by hand, and documented nowhere.

Nobody knew what existed. The AWS bill showed 400+ EC2 instances, but the team could only account for about 250. There were S3 buckets with names like “test-backup-2019” and “johns-temp-bucket” that nobody wanted to delete because nobody knew if they mattered. Security groups had rules added over the years with no comments explaining why.

Configuration drift was constant. Production and staging were supposed to be identical, but they’d diverged so much that bugs would appear in production that couldn’t be reproduced in staging. Deployments were terrifying because nobody was sure the environments actually matched.

Provisioning new environments took two weeks. When the team needed a new staging environment for a large feature, an engineer would spend days clicking through the console, trying to replicate production from memory and tribal knowledge. The result was never quite right.

They’d tried Terraform before. Two years earlier, a previous engineer had started a Terraform project. It ended badly — a state file corruption wiped out the mapping between Terraform and real resources, and the team spent a week recovering. The project was abandoned, and the word “Terraform” became taboo.

The breaking point came when a production change went wrong. Someone modified a security group in the console, didn’t realize it was shared across services, and took down the payment system for 45 minutes. The incident report recommended infrastructure as code. This time, it had executive sponsorship.

The Approach

The first two weeks were archaeology. I needed to understand what actually existed before I could codify it.

I ran AWS Config queries to inventory every resource across all regions. I used tools like aws-nuke (an open-source tool for cleaning up AWS accounts) in dry-run mode to see what would be deleted if we started fresh—we weren’t going to, but it was illuminating for understanding the full scope. I interviewed every engineer about what they’d created and why.

The inventory revealed 847 distinct resources that mattered—everything from VPCs and subnets to Lambda functions and CloudWatch alarms. About 200 more were clearly abandoned but too risky to delete without more investigation.

The key decisions shaped the rest of the project:

The implementation happened in phases:

We saved IAM for late in the project because it’s the most likely to break things if imported incorrectly. The final phase proved we could spin up a complete staging environment from code.

The obstacles were what you’d expect. Resources created by departed employees with no documentation. Security groups with rules nobody remembered adding. IAM policies attached to roles that no longer made sense. Each one required detective work to understand before we could safely import it.

The Solution

The final architecture centered on Terraform modules organized by service tier, with Atlantis¹ enforcing PR-based workflows for all changes.

Module Structure

We organized Terraform code into layers that reflected how the team thought about their infrastructure:

Each environment composed modules with environment-specific variables. Production and staging used the same module versions with different inputs for instance sizes, replica counts, and domain names.

Import Process

Terraform’s native import command works, but it’s tedious for hundreds of resources. We built a Python script that queried AWS APIs and generated both the terraform import commands and initial HCL scaffolding. Running the imports still required manual work—verifying that plans showed no changes after import—but the automation cut the time significantly.

For particularly complex resources like IAM policies, we used terraformer (Google’s tool for generating Terraform configurations from existing infrastructure) to generate initial HCL, then cleaned up the output. The generated code was ugly but accurate, which was exactly what we needed for the import phase.

Atlantis Workflow

Atlantis ran in ECS, connected to GitHub via webhooks. The workflow:

This replaced the old process of “ask in Slack, then click in the console.” Every change had a PR, a plan, an approval, and an audit trail.

Security and Cost Guardrails

We integrated tfsec² into the Atlantis workflow. PRs that introduced security issues (public S3 buckets, overly permissive security groups) failed CI and couldn’t be merged without explicit override.

Infracost estimated the monthly cost impact of changes. This didn’t block PRs, but seeing “+$450 / month” in the PR comment made engineers think twice about oversized instances.

The Results

Four months after starting, the transformation was complete:

The abandoned resources got cleaned up too. We identified 180 resources that were genuinely unused and deleted them over the following month, saving $12,000/month in wasted spend.

Key Takeaways